Over the previous years, we have been hearing too much about the industrial lot. The discussion is all about the emergence of the industrial lot which can obtain additional value and new opportunities of revenue there is a need to outline the new proposition in a generic way. I am trying to engage the packaging industry in this article rather than discussing every industry.
Ongoing problems in the Industry!
It is very important to realize that the same consequences take place with the packaging mechanical work. These mechanical equipment, the process of weighing and packaging scales are vulnerable in inaccuracies because of the damage, calibration loss, malfunctioning of the packaging and many other errors. Such errors and malfunctioning can lead to loss of production and time. Which is not at all apt for the packaging industry! We can do the calculations right now to tell you the amount of loss. It is observed that typical scale tips on average of 12 times in a minute. So if the scale fill is telling that a 10kg bag by only half of the kilo then shifts of 8 hours lose the potential 2 tons of production. The underfilling of bags is just inimical as it would be regulatory fine or loss in production time in case the repackaging of production is required! It is very much important to keep scale as accurate as possible.
Furthermore, if the packaging machine while production break downs you need to take it off for the repairing until the failure resolved. So it is very important to measure the downtime in advance to detect the reason for failure. It becomes so worse when most of the manufacturers of packaging fail to measure the failure from the employed packaging and measurement equipment due to the absence of a detailed descriptive system.
The breakage of has a Lot Solution!
Here is the solution in the shape of an industrial lot solution. This solution is giving you an update of your production in real time. It helps you to alarm your production process turn down before the occurrence of any failure. Hence it is very apt to reduce the production time loss. Now let’s talk about the architecture of lot solution!
The Architecture and bigger picture!
The data can be also provided outer systems for instance MES System utilizing OPC UA or REST. On the cloud small and big data can be undertaken accurately to provide prescriptive analytics. The data from other parts of the plant can be convened as the condition would give more importance to data. So it would be easy for the packaging of Custom Packaging Boxes to earn worthy intelligence of business insights and provide the proactive models of maintenance.
Conclusion
We understand that there is no industry is safe by using the lot solution to clean out failures. But it is very noticeable that it helps to update you about the health of your machines. It helps the packaging industry to keep better decision to save time.